Combustion ONE

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1 Deploy

Innovative Fired heaters optimization solution

Page last modified
February 22 2024

A comprehensive and innovative Fired heaters optimization solution based on cutting-edge TDLS technology to improve heater performance while maintaining safety. Reduce and sustain the concentration of oxygen in the flue gas to 1% at the transition from the radiation section to the convection section whilst maintaining all the time low levels of CO to ensure safe and optimal operation.

Pros & Limitations
1
Optimized oxygen levels of around 1%
1
Reduced emissions
1
Fewer trips/process upsets
1
Stable coil outlet temperature
1
Increased throughput
1
Decreased fuel consumption
1
Less decoking
1
Increased life time of heater
0
A scheduled turn-around is required
0
Mostly suitable for plants with large heat-duty heaters
Specification
Specification Title Specification Description
Safety
Major KPI in the control philosophy to always keep CO level in the radiant section at a minimum.
Business Efficiency
0.5 to 5.5% fuel savings per 1% of O2 reduction.
Optimisation
Fuel consumption/throughput, carbon footprint, manual intervention, and lifetime of the assets optimisation.
Automation
Automated control of the heater despite disturbances from the environment, process or narratives.
Integration
CombustionONE is a combination of the most advanced measurements, control philosphy, deep understanding of the heaters and combustion processes and robust implementation methodology.
Training
Implementation always comes with extensive training how to embrace new control philosophy and why it is relevant.
Customer Focus
Solution and deliverables are always bespoke to individual requirements, objectives and as-is situation of every plant/heater.

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Technology Readiness Level

The Technology Readiness Level (TRL) indicates the maturity level of novel technologies. Learn more about the TRL scale used by us.

[8/9]

Development Technology demonstration Mature / Proven
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Yokogawa is a leading provider of Industrial Automation and Test and Measurement solutions. Combining superior technology with engineering services, project management, and maintenance, Yokogawa delivers field proven solutions for operational efficiency, safety, quality, and reliability.

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